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Home / Warehouse Dividers / Warehouse Dividing Systems | Options And Considerations

Warehouse Dividing Systems | Options And Considerations

warehouse-dividing-options

Curtain and Dividing Systems for Warehouse

Dividing a large warehouse can be a very tough job to do considering production and expense. But with the AKON modular wall dividing system, dividing a large industrial plant will take less time and effort. AKON can give you warehouse dividing options that are very inexpensive and very quick to implement.

Most times companies decide to share a facility for a different production process. This sharing goes a long way and can cause damage to individuals, products and the environment. It might also lead to certain damage which will affect the growth of the business. There is no way you can avoid the noise and contamination from both production process.

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Complete Containment Solution

Any Layout For Your Needs

How to Effectively Warehouse Space

Advantages of Modular Walls

Our modular wall provides clean production process separation in a facility, at a minimal cost with little or no mess. Knowing how to divide warehouse space is an advantage that can save you money. Our modular wall can be uninstalled in no time and assembled in a new facility just as quick. This is a huge cost savings over rigid walls. The following are what AKON modular walls can provide:

  • Dust and fiber debris
  • Industrial fallout
  • Humidity control
  • Product processing fumes
  • Less Noise
  • Air Temperature and quality
  • Lighting
  • Individual Access
  • Separates working environments in the same vicinity
how-to-divide-warehouse-space

Create New Warehouse Space

Effective Warehouse Dividing Walls and Flexible Insulated Curtains

With proper installation most facilities can use the AKON industrial curtain dividers which totally separate production space. Visual floor space separation is best for facility division. The in-plant environmental floor space division involves separating warehouse floor space by eradicating all possible means of allowing air, dust, light and most importantly noise from one production space to the other. AKON, over the years, has developed a very efficient, fast and most of all economical way of separating the warehouse. This warehouse partitioning system uses our standard curtains with field cuts around obstructions for a perfect fit.

Using a flexible insulated or non insulated industrial curtain, we can be divide your warehouse into different zones in no time. These dividing walls are installed at a very economical price within a short period of time compared to the traditional stud partition wall construction.

warehouse-partitioning-systems

Material Options

blackout-vinyl-curtains

Opaque Vinyl

Industrial grade 18oz opaque vinyl ideal for moderate temperature control and blocking line of sight. $$

clear

Clear Vinyl

Industrial grade 30mil clear vinyl ideal for moderate temperature control and allowing a line of sight. $$

insulated

Insulated Vinyl

Industrial R3 1/2" thick material with 18oz vinyl skins ideal for heavy temperature control and blocking the line of sight. $$

Entry Points

insulated warehouse dividers

Entry Options

If you are using larger static position curtain walls that will not roll side to side then using entry points is ideal. These openings allow people and product into the curtained area quickly and with little effort. The most common entry and exits are strip curtains, swinging doors or powered roll up doors. Strip doors being the most common and economical. Each version features a freestanding frame that anchors into the floor and seals to the curtain wall.

Contain Construction Dust

Temporary Demising Curtain Wall

If you have construction taking place at your warehouse then the warehouse dividing curtains can serve as a temporary demising wall. The curtain material as discussed above is relatively inexpensive and forms a perfect barrier dust control during the construction process.

  • Demising curtains are constructed to seal tight to the floor, ceiling and walls to control dust.
  • Can be custom fabricated to sync with the pitch of the roof and give a befitting look.
  • Installing process is fast and easy.
  • Demising Curtain Walls have the features of adding access doors, windows as needed at any part of the wall.
  • Should in-case there is a need for a large door opening or roll up doors for forklifts and other product transportation devices to pass through, a door can be added anywhere to give such access.
warehouse-demising-wall-construction

Make Temporary Warehouse Spaces

Create Temporary Warehouse Space

In a standard facility, environmental conditions are contained in the chunk given to a particular production process by a warehouse dividing walls. Temporal and permanent walls can be fixed in facilities although the temporal wall is easily installed and can be adjusted anytime. The permanent wall is time-consuming, more expensive and would stall production till is fixed and ready. Unlike the permanent wall, it is cost-effective, requires little time to install and would not stop the production process but reduce contamination drastically.

warehouse-demising-wall-construction 2
Hardware Curtains Colors Accessories Benefits How to Measure
Hardware

Curtain Track

  • 16 gauge galvanized steel tracks
  • Nylon roller hooks for easy opening
  • 6 mounting styles to connect to various structures
  • Free standing hardware for up to 20' in height

Static Mount Hardware

Industrial Curtain Hanging Options

  • Aluminum Angle - Use with self tapping Tek screws to pinch curtain to angle.
  • Grommets Only - You can then use many DIY methods to hang the curtains.
  • Beam Clamps - Clamps onto the flange of beams, joists and purlins.
Curtains

Opaque Curtains - 13oz, 18oz, 22oz

  • Vinyl coated polyester reinforced with scrim
  • NFPA fire retardant, CFM fire retardant
  • 18oz and 22oz are outdoor rated
  • Finished edges for clean, crisp appearance
  • Double or triple hems used where needed for longevity
  • Ideal for temperatures going as low as -25° F to 160° F
  • All colors are the same price
  • 13oz = .016″ thick, 1.44 oz. per square foot
  • 18oz = .020″ thick, 2.0 oz. per square foot (Most Common)
  • 22oz = .024″ thick, 2.44 oz. per square foot

Clear Curtains - 20mil and 40mil

  • Clear double polished PVC
  • NFPA fire retardant, CFM fire retardant
  • Outdoor rated
  • Finished edges for clean crisp appearance
  • Double or triple hems used where needed for longevity
  • Ideal for temperatures going as low as 10° F to 140° F
  • 20 mil = 20mil thick, 1.98 oz. per square foot (Most Common)
  • 40 mil = 40mil thick, 3.95 oz. per square foot

Tinted Curtains - 14mil and 40mil

  • Ideal for welding applications
  • Blocks most UV radiation for welding
  • NFPA fire retardant, CFM fire retardant
  • 40mil is outdoor rated
  • Finished edges for clean crisp appearance
  • Double or triple hems used where needed for longevity
  • Ideal for temperatures going as low as 10° F to to 140° F
  • 14 mil = 14mil thick, 1.44 oz. per square foot (Most Common)
  • 40 mil = 40mil thick, 3.95 oz. per square foot

Colors

18oz Vinyl

color-options-18oz

Warning: Please note that the colors in the video are only a representation.
On-site colors may differ slightly due to lighting conditions and the image
settings of your digital device. For exact color needs, please ask for a sample.

 

14mil Vinyl Tinted

tinted welding curtain colors

Accessories

Curtain Features

 

Clear Vision Panels

Vision panels can be added to allow for a clear line
of sight through the curtain. Standard vision panels
are 54" in height but can be made to any size.

 

Curtain Valances

A valance is made from the same material as the
lower curtain. They are used to seal the opening
above the curtain. This is generally the space from
the roof deck to the bottom of the joist or purlin.
They can be rectangular or follow the roof's slope.

 

Floor Sweeps

A floor sweep seals the open area between the
curtain and the floor. It attaches to the main
curtain by Velcro. They are 6″ tall and as wide
as the entire length of the curtain. These are
ideal for controlling dust, fumes, odors, and
other undesirable elements. They can also be
replaced in the future should the friction from
the floor wear them out.

 

bottom curtain anchor

Anchor Straps

Velcro straps hold your curtain in place for
a light breeze or power washing. These
anchors feature Velcro straps that loop
through a D-ring, which is anchored into the
cement floor. Typically spaced every 4'.

 

Seal Velcro

Seal Velcro, also known as adhesive Velcro, sticks
onto your curtain and can be installed in the field.
Please note that this is not ideal for cold
temperature applications or high-frequency use.

 

Chain Weights

If you have a slight breeze or are power washing
near the curtain, then we can add a galvanized
3/16" chain weight to the bottom of the curtain.

 

Connecting Curtains

Velcro

Velcro is used to connect curtain sections
together to form larger curtain walls. The
Velcro also serves as an access points for
larger curtains and makes them easier to
install.

 

Magnets

Seal magnets are an ideal way to attach curtains
to each other or adjacent steel walls and beams.
Best utilized in dusty areas that would clog up
Velcro.

 

Entry Options

Sewn-In Strip Doors

Strip doors that are sewn into the curtain are
Ideal for light foot traffic. This allows for quick
movement of people into and out of the
industrial curtains.

 

Free-Standing Strip Doors

For motorized traffic, a free-standing steel frame
strip door is ideal. The steel frame takes the
stress off of the curtain wall, ensuring longevity
and performance for motor traffic and high use.

 

Swinging Impact Doors

A free-standing industrial swinging door can
also be provided for access. Also known as
impact doors, these heavy-duty doors can
take a lot of abuse from carts, forklifts, or
heavy foot traffic. View Styles

 

Roll-Up Doors

Supported with a free-standing steel frame,
the power roll-up doors can be opened and
closed via remote from a forklift. Door
styles and prices vary based on the frequency
of opening and closing, speed requirements
and size. View Styles

Benefits

Key Benefits

  • Less expensive than rigid walls
  • Can be taken down quickly when not needed
  • Can be re-purposed in other areas
  • Ability to purchase more curtains and attach to existing curtains
  • Divide work areas quickly
  • Industrial curtains improve worker safety
  • Quick to roll out of way when not in use
  • Easy to clean with slick surface of Vinyl
  • Contain air migration, odors, dust, over-spray
  • Lifetime warranty on all hardware and 5 year warranty on curtains

Common Layouts

AKON can supply just about any layout you can think of. Below are some common styles. They can be single sided, double-sided, triple sided, four-sided or multiple straights to create complete enclosures. You simply inform AKON about your desired design and we will have it fabricated exactly as you need it. For customized layouts, sketch your design and upload it using our online RFQ form. See button below.

How to Measure

Width

  • Measure the distance that you are trying to cover
    • We will generally add 5% to this dimension to give your curtain proper drape.
    • When you receive your quote, the hardware width will be the actual width.

Height

  • Measure the distance from the floor to the mounting point
    • We will subtract 3" to account for the hardware to keep your curtain just off of the ground.
      • If you want the floor sweep option, we also subtract the 3". This will allow the floor sweep to lay slightly on the floor while the main curtain is just off of the floor.
      • If you have a sloped ceiling please provide us with the high point height and the low point height. We will assume it is a linear straight slope. More Info On Here On Slope Ceilings

 

Need More Help? Watch This


 

Common Questions


What is the spacing from the bottom of the track to the top of the curtain?
Standard curtains have approximately 3.75 to 1″ of a gap from the bottom of the track to the top of the curtain.

Spacing from Track

 

What are the dimensions of the track?

 

Can the track be cut to size on site?
Yes, the track is made to be field cut on site using a hack saw or Sawzall.

 

How much width does the radius corner add to the length?
The radius corner is 24” diameter. The radius corner will add 2 feet to each dimension.
For example, if you have 120” of curtain track then a radius corner will be make the overall length of side “A” 120”+24”=144”

 

How does the track go together?
The track is modular in design and will arrive in pieces that have a simple bolt together design.

 

How close together do I need the track supports?
The track should be supported approximately every 5' with a track support. The farther apart the track supports, the greater the deflection. If you have a relatively short in height curtain then you could space the supports out a little farther. You will receive enough track supports with your order to achieve this 5' spacing.

 

Can I simply drill straight through the track and into the ceiling / structure?
Yes. This is called a flush mount install and is very common. Simply drill through the middle of the track and use a small wood screw, bolt, Tek screw...ect into your structure. Space the holes about every 3-5'.

 

How hard is it to install the industrial curtain track?
It is very easy. All of the components simply fit into each other and connect with set screws. The installation is very intuitive. If you have any difficulty simply call or email us and we will walk you through the process.

 

Will the track rust? Can it be used in wet environments?
The track is Hot-dip galvanizing (HDG) which is often used to protect steel from corrosion in some of the harshest environments imaginable, yet it provides maintenance-free longevity for decades. The corrosion resistance of hot-dip galvanizing varies according to its surroundings but generally corrodes at a rate of 1/30 of bare steel in the same environment.

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Filed Under: Warehouse Dividers

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Testimonials

"AKON had the quality that was lacking with our previous industrial curtain supplier. We run a fortune 500 company that relies on zero downtime. The AKON industrial curtain system just lasts longer and is made of better materials. I informed purchasing that if its not from AKON, then we don't want it!" - Fred Dixon 

"The AKON wash bay curtains look great! No one was as helpful or as knowledgeable as your staff and that was a big deciding factor for us. When the wash bay curtains arrived the installation was flawless. We now have a wash bay curtain that we can be proud of and that will last for many years." - Jackie McGarb

"THE BEST!!! Hands Down!!. The curtains have stronger grommets and the vinyl is the best quality that we have seen. The service is also top notch and we have answers to our questions instantly. You can tell this is a well run company and they have taken care of all the projects that we have thrown at them." - Mike Richards

About Us

AKON Curtains is a global supplier of industrial curtains and warehouse separation dividers. Our staff has over 100 years of combined knowledge, ensuring your industrial curtain project is a success. LEARN MORE ABOUT US

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